Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Generic

Matthew Waddell

Boiling Springs

Summary

Professional in engineering with proven ability to optimize processes and improve production efficiency. Extensive experience in developing and implementing engineering solutions that enhance operational performance. Known for collaborative team efforts and results-driven approach, showcasing skills in process design and quality control.

Overview

24
24
years of professional experience
1
1
Certification

Work History

Process Engineer

Drug Plastics and Glass
12.2023 - Current
  • Assisted in analyzing process flows to identify areas for improvement.
  • Learned and applied safety protocols to ensure compliance within engineering processes.
  • Supported the development of documentation for standard operating procedures.
  • Participated in team meetings to discuss project updates and challenges.
  • Collaborated with cross-functional teams to gather requirements for engineering projects.
  • Conducted research on industry best practices to enhance process efficiency.
  • Maintained organized records of project data and engineering specifications.
  • Provided technical assistance to production team when issues arose.
  • Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
  • Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
  • Conducted root cause analysis to identify, prioritize and eliminate process losses.
  • Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
  • Coached newly hired employees and interns while observing progress and delegating tasks.
  • Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
  • Led root cause analyses to identify and address problems in industrial production.

Lead Process Technician

Bericap N.A
06.2011 - 12.2023
  • Operated and maintained complex machinery to ensure optimal production efficiency.
  • Implemented process improvements resulting in reduced downtime and enhanced workflow.
  • Trained new technicians on equipment operation and safety protocols.
  • Collaborated with cross-functional teams to troubleshoot operational issues effectively.
  • Monitored quality control measures to maintain product standards and consistency.
  • Analyzed production data to identify areas for process optimization and cost reduction.
  • Developed standard operating procedures that improved team performance and compliance.
  • Led initiatives to enhance safety practices, ensuring a secure work environment for staff.
  • Provided technical support during equipment installation or upgrades, ensuring minimal disruption to production schedules.
  • Enhanced product quality, implementing rigorous testing protocols and addressing root causes of defects.
  • Trained new technicians on processes, safety protocols, and use of equipment, fostering a collaborative work environment.
  • Promoted a culture of safety by conducting regular training sessions, inspections, and hazard assessments.
  • Led cross-functional teams for successful completion of complex projects within budget and timeline constraints.
  • Mentored junior technicians on best practices in problem-solving techniques leading them towards professional growth opportunities.
  • Implemented continuous improvement initiatives for sustained operational excellence and cost reduction.
  • Ensured compliance with regulatory requirements through diligent documentation practices and thorough audits preparation.
  • Analyzed process data to identify trends, draw conclusions, and recommend improvements for better performance outcomes.
  • Collaborated with engineering teams to design, test, and implement new processes or modifications to existing ones.
  • Assisted in root cause analysis investigations for major incidents or recurring problems affecting operations efficiency.
  • Reduced downtime with proactive maintenance scheduling and timely troubleshooting of equipment issues.
  • Developed standard operating procedures to ensure consistency and adherence to best practices across all shifts.
  • Administered processes, resolved issues and recommended improvements for all structure methods.
  • Monitored all objectives and communicated with various teams regarding performance.
  • Performed electrical and mechanical troubleshooting on equipment.
  • Complied with safety rules and standards to maximize efficiencies while reducing accidents.
  • Completed projects by effectively applying engineering, technical, and maintenance procedures.
  • Optimized parameters of devices for ease of production, to reduce costs or improve usability.
  • Collaborated with engineers in new product introduction phases to develop and verify design changes.
  • Set up, calibrated and operated engineering equipment.

Injection Mold Technician /Injection Mold Technician /Production Supervisor

Sterilite Corporation Marathon Staffing
10.2009 - 06.2011
  • Led team in optimizing mold setup processes for increased efficiency.
  • Mentored junior technicians in troubleshooting and maintenance techniques.
  • Developed new protocols to enhance safety and reduce downtime.
  • Coordinated cross-functional efforts to improve mold quality standards.
  • Supervised daily operations ensuring compliance with industry regulations.
  • Implemented training programs to elevate team skill levels and performance.
  • Optimized molding processes through regular monitoring and adjustments of machine parameters as needed.
  • Supported continuous improvement efforts by participating in process improvement initiatives related to molding procedures.
  • Reduced downtime by promptly troubleshooting and resolving mold-related issues.
  • Worked closely with Quality Control personnel to address any defects found in molded parts, implementing corrective actions to prevent future occurrences.
  • Safeguarded the workplace by adhering to safety regulations and protocols during all tasks.
  • Played a key role in achieving production targets through efficient scheduling and allocation of available molds.
  • Assisted in training new employees on mold setup, operation, and maintenance procedures, fostering a skilled workforce within the department.
  • Communicated effectively with cross-functional teams to ensure timely completion of projects involving molded components.
  • Monitored production equipment and mixers for efficient and safe operation.
  • Operated mold-making machinery to produce high-quality components efficiently.
  • Inspected finished products for defects to ensure adherence to quality standards.
  • Collaborated with team members to streamline production processes and improve workflow efficiency.

Maintenance Technician /Blow Mold Supervisor

Rochling Automotive
02.2001 - 11.2009
  • Diagnosed equipment malfunctions, implementing effective solutions to minimize downtime and enhance operational efficiency.
  • Replaced worn or broken parts on machines and equipment.
  • Repaired and replaced pumps, valves and motors.
  • Rewired and replaced faulty electrical components in equipment.
  • Led a team of blow mold operators, fostering teamwork, collaboration, and productivity in a fast-paced manufacturing environment.
  • Collaborated with cross-functional teams to optimize material usage and reduce waste.
  • Monitored machine performance, troubleshooting issues to maintain optimal operation.
  • Implemented process improvements that enhanced production efficiency and reduced downtime.
  • Trained and mentored production staff on best practices and equipment usage.
  • Supervised blow molding operations, ensuring adherence to safety and quality standards.
  • Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs.
  • Completed preventive maintenance on machines to enhance production and maintain quality.
  • Developed preventative maintenance schedules to prolong equipment lifespan and reduce emergency repairs.
  • Trained junior technicians on safety protocols and proper use of tools, fostering a culture of safety and compliance.
  • Collaborated with cross-functional teams to streamline maintenance processes, resulting in improved workflow efficiency.
  • Conducted thorough assessments of facility conditions, recommending repairs or upgrades based on findings to enhance workplace safety.
  • Led initiatives focused on process improvements, successfully reducing service response times while maintaining high-quality standards.
  • Operated varied hand and power tools to complete repairs.
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Followed safety protocols to minimize workplace accidents.
  • Inspected and maintained equipment to keep items in top working condition.
  • Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Successfully completed complex repair tasks within tight deadlines, minimizing disruptions to daily operations.
  • Improved equipment functionality by conducting regular maintenance checks and repairs.
  • Installed new locks, door handles, and door closers.
  • Contributed to a safer work environment, promptly addressing any identified hazards or concerns.
  • Collaborated with team members to complete larger repair projects efficiently.
  • Reduced downtime by quickly diagnosing and resolving technical issues on machinery.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Trained new employees on proper use and care of tools, machinery, and safety protocols.
  • Monitored and documented work performance in maintenance logs in compliance with company guidelines.
  • Minimized production delays, responding swiftly to emergency breakdowns or unexpected malfunctions.
  • Enhanced safety measures by performing routine inspections and identifying potential hazards.
  • Developed and implemented strategies to improve maintenance processes.
  • Optimized production line performance, troubleshooting and fixing issues promptly.

Education

High School Diploma -

James F. Byrnes
Duncan, SC
06-1997

Skills

  • Data analysis
  • Process development
  • Team collaboration
  • Production planning
  • Cross-functional teamwork
  • Process validation
  • Waste reduction
  • Process flow analysis
  • Project management
  • Documents and reports
  • Continuous improvement
  • Equipment optimization
  • Root-cause analysis
  • Project oversight
  • Control systems
  • Process flows
  • Customer relations
  • Mechanical engineering knowledge
  • ISO 9001 compliance
  • Health and safety regulations
  • Statistical process control
  • Industrial engineering
  • Machine troubleshooting
  • Process modification
  • Quality assurance
  • New process implementation
  • Quality control procedures
  • Data collection
  • Cost estimates
  • Mathematical calculations
  • Process automation
  • Engineering drawings evaluation
  • Cycle time optimization
  • Technical documentation
  • Technical troubleshooting

Accomplishments

  • Collaborated with team of 4 in the development of Mercedes W164, W251, X164.
  • Supervised team of 18 staff members.

Certification

  • Paulson Training - 2002
  • RJG Training - 2018

Timeline

Process Engineer

Drug Plastics and Glass
12.2023 - Current

Lead Process Technician

Bericap N.A
06.2011 - 12.2023

Injection Mold Technician /Injection Mold Technician /Production Supervisor

Sterilite Corporation Marathon Staffing
10.2009 - 06.2011

Maintenance Technician /Blow Mold Supervisor

Rochling Automotive
02.2001 - 11.2009

High School Diploma -

James F. Byrnes

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Matthew Waddell